RMC Type'b' Loyal Cycle Project



The Connecting Rod. What can I say, not exactly the most glorious piece, but it presented a challenge since I don't have a ball turner for my lathe. I really like the look of the conrod as it's drawn though. What to do.....? I had thought about a 3 piece conrod, but it was simpler to make it 2 pieces because I wanted brass for the end that connected to the flywheel.



Since I don't have a ball turner, heres how I make the small ball end. First I start with a piece of rod chucked up and I take a 45 deg or so cut
Next I change the angle on the bit and rough in another cut
Another angle and another cut. Are you starting to get the idea?
Apply a lite file to the rough cuts and you get what kinda looks like a round end
I want to turn the shank to diameter so I center drill the end (you have to drill it later anyway)
Move the tailstock and center over and get ready to turn the center shank down.
The center is finished to size. I left mine at .250" so I can thread it for the end piece, and to give a little more rigidity since it is a multiple part conrod. Notice that I stopped the cut a little long so I have more of an oval than a ball at the end.
Once again, I'm starting with appx a 45 deg angle cut on the 'ball'
Change the angle and cut again
Apply a lite file once you have the shape about right and now we have a 'ball' end on our shank

Click HERE for page 2



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